Model No.: LG
Brand: Lead Machinery
Place Of Origin: China
Old And New: New
Machine Type: Granulator
Video Factory Inspection: Provided
Mechanical Test Report: Provided
Core Component Warranty Period: 1 Year
Core Components: Plc, Gearbox, Motor
Warranty Period: 1 Year
Core Selling Point: Flexible Manufacturing
Applicable Industry: Food &Amp; Beverage Factory, Energy &Amp; Mining
Out-of-warranty Service: Video Technical Support, Online Support, Spare Parts, Field Maintenance And Repair Service
Where To Provide Local Services (in Which Countries Are There Overseas Service Outlets): Turkey, Italy, Indonesia, Thailand, Australia, Tajikistan
Showroom Location (in Which Countries Are There Sample Rooms Overseas): Canada, Germany, Thailand, Argentina
Material: SUS304/ SUS316L
Function: Dry granulation
Working Type: Continuous type
Control System: Touch screen & PLC
Standard: CE, GMP
Pressure: 0~25Mpa
Application: Pharmaceutical, food, chemical
Brand Of Electrical Components: Schneider/ ORMON
Brand Of Touch Screen: Siemens
Brand Of Inverter: Emerson
| Selling Units | : | Set/Sets |
| Package Type | : | Wooden case |
| Picture Example | : |
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1. Description of Roller Compactor for dry granulation
Roller compactor is also called Dry Granulator, it is a kind granulator that can make powder material to granule directly without adding liquid binder, mixing, milling or drying. According to the type of feeding, roller compactor can be divided into vertical feeding and horizontal feeding. Horizontal feeding type roller compactor is advanced in technology, stable in performance and high in granulation rate. The roller compactor produced by Lead Machinery is horizontal feeding type.
Our workshop of roller compactor for dry granulation
2. Features of Roller compactor for dry granulation
Compare with other granulators, roller compactor has following features:
1. Make powder to granules directly, the process does not need any binder
2. The material is formed by mechanical compacting, which does not destroy the chemical properties of the material and does not reduce the effective content of the product
3. The compact rollers are arranged up and down, which eliminates the influence of gravity on the material and ensures the uniformity of the material before compacting
4. The clearance between the compact rollers is adjustable, it makes the density of compacted sheet is consistent and granulation is uniform
5. Low energy consumption, and small occupied area
6. High granulation rate, high production efficiency
7. There is a hydraulic system, hardness and density of granules are adjustable
8. Equipment structure is simple, it is easy to disassemble and clean
9. There is vacuum pumping device, the compaction sheet is more compact, and the granulation rate is higher
10. There are three kinds of rollers that matched with different characteristic materials: straight-grain roller, cross-netted roller and plain roller
11. The control system is equipped with memory, which can store thousands of production data
12. the equipment is controlled by PLC, human-machine interface is beautiful simple. It is easy to operate, and easy to learn.
The granules that made by roller compactor for dry granulation
3. Structure of Roller compactor for dry granulation
LG Roller compactor for dry granulation is a kind of advanced technical performance developed by our company, which is economical and environment-friendly, which occupies less land, saves energy and environmental protection, is easy to disassemble and clean, and is an ideal production equipment for mass granulation. The equipment is mainly composed of the following parts:
1. Feeding hopper 2. Screw conveyor 3. Compacting roller
4. Crushing system 5. Milling system 6. Front cover
7. Machine frame 8. Access door 9. Control system
The working parts of our Roller compactor for dry granulation
The Roller compactor for dry granulation can be combined with a pharma bin, Vacuum Feeder and Vibrating Sifter to form a closed automatic dry granulation production line. The automatic closed dry granulation system includes the following components:
1. IBC bin of material 2. Vacuum feeder of roller compactor
3. Roller compactor 4. Chiller
5. Vacuum feeder of vibrating sifter 6. Vibrating sifter
4. Technical parameters of Roller compactor for dry granulation
Model Capacity (kg/h) Installed power (kW) Size of roller (mm) Overall dimension (mm) LG100 1.5~15 3.65 Φ100*25
930*874*1520 LG100E 12~30 5.10 Φ100*40
1100*1205*1820 LG160 22~55 7.05 Φ160*50
1320*1267*1820 LG200 80~150 11.05 Φ200*75
1460*1367*2018 LG200E 120~250 14.05 Φ200*100
1560*1477*2138 LG240 220~240 15.75 Φ240*100
1620*1500*2210 LG360 350~650 24.55 Φ360*150
1950*1960*2700 LG500 580~1000 35 Φ500*200 2300*2280*3150
5. Part projects of Roller compactor for dry granulation
6. Features of Roller compactor for dry granulation of Lead machinery
6.1. Capacity is large and granulation rate is high
6.2. Good seal efficiency, it can ensure the safety of operator and drug:
Ensuring the safety of drugs production is the most important factor in the designing and manufacturing the pharmaceutical equipment. The roller compactor that manufactured by Lead Machinery is fully considered and designed in details to prevent powder leakage, water leakage and oil leakage.
6.3. The structure is simple and the disassembly is convenient. The disassembly time is less than 5 minutes and the installation time is less than 10 minutes.
6.4. Electrical control system is together with main machine. The occupied area is less, and it is convenient for installation and commissioning.
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